PTFE & Silicone Coated Aerospace Materials

Aerospace
Material Solutions

 

Taconic manufactures high-performance PTFE and silicone coated tapes, fabrics, belts, and engineered materials for demanding aerospace, aviation, composite, satellite, thermal spray masking, wire harness protection, bearing, and gasket applications.

From composite mold release and thermal spray masking to LEO satellite fabrics, insulation materials, and low-friction components, Taconic helps aerospace manufacturers solve complex release, protection, durability, and high-temperature material challenges.

Taconic PTFE and silicone coated materials for aerospace applications
Applications: Composites Thermal Spray Masking LEO Satellite Wire Harness Protection Bearings & Gaskets
 

Application Overview

Materials for the places
ordinary materials do not belong.

Aerospace manufacturing demands materials that perform under heat, abrasion, vibration, chemical exposure, release requirements, and strict production expectations.

Taconic supports these demanding environments with PTFE coated fiberglass tapes, coated fabrics, silicone materials, low outgassing tape options, bearing materials, gasket materials, and custom fabricated solutions.

The Challenge

Heat. Friction. Release.
Protection.

From tooling to flight-adjacent components, aerospace applications require materials that are stable, durable, clean, and engineered for the specific job.

Composite mold release and surface finish control
Thermal spray masking and abrasion protection
Satellite fabrics, radomes, and insulation materials
Wire harness protection, bearings, bushings, seals, and gaskets
 

Application Areas

One aerospace market.
Many material challenges.

PTFE coated composite mold release materials for aerospace manufacturing
 

Composites

PTFE coated tapes and fabrics for hand lay-up, open mold processing, release liners, peel-ply, bleeder cloth, and clean composite part removal.

Thermal spray masking materials for aerospace components
 

Thermal Spray Masking

Masking tapes, coated fabrics, and compounds engineered for abrasive blasting, flame spray, electric arc spray, plasma spray, and HVOF processes.

PTFE coated fiberglass fabrics for LEO satellite applications
 

LEO Satellite

PTFE coated fiberglass fabrics for structural back sheets, tension straps, radomes, insulation fabrics, and tailored thermal conductivity or CTE requirements.

PTFE coated and glass cloth tapes for aerospace wire harness protection
 

Wire Harness Protection

PTFE coated and glass cloth tapes for insulation layers and protective barriers in high-vibration, high-heat aerospace environments.

TacBEAR self-lubricating PTFE bearing and bushing materials
 

Bearings & Bushings

TacBEAR self-lubricating PTFE bearing and bushing materials for low-friction, low-maintenance sliding surfaces.

PTFE gasket materials and laminates for aerospace sealing applications
 

Gasket Materials

PTFE gasket materials, laminates, hybrid composites, coated fabrics, and PTFE laminated metal sheets for sealing and surface irregularity correction.

 

Composite Processing

Clean release.
Cleaner composite parts.

PTFE coated fiberglass tapes and fabrics act as a cost-effective release surface for hand lay-up and open mold composite processes. Flexible PTFE coated fabric conforms to the mold, while the nonstick coating helps release cleanly from the molded composite part.

PTFE coated tape can also be used to line tooling and complex mold shapes, staying firmly in place while reducing prep time, finish work, cleanup, and the need for waxes or chemical cleaners.

 

Composite Advantages

Optimal release
Ultra smooth finished surface
Reduced prep time, finish work, and clean-up
Temperature resistant to 500°F / 260°C
Abrasion resistant and flexible
May perform for multiple pulls
 

Composite Product Options

Release materials
for the tool, mold, and part.

Product Thickness Adhesive Adhesive Strength Operating Temp Application
6085-03 0.005 in Silicone 40 oz -100 / 500°F Mold release tape
6085-05 0.007 in Silicone 45 oz -100 / 500°F Mold release tape
6095-06 0.008 in Silicone 50 oz -100 / 500°F Mold release tape
6445-02 0.004 in Silicone 25 oz -100 / 500°F Mold release tape
7025 0.0025 in N/A N/A -100 / 500°F Bleeder cloth and peel-ply
7038 0.0028 in N/A N/A -100 / 500°F Release fabric

The data herein are averages based on authoritative testing of several lot numbers. This information is intended for comparison purposes only.

Thermal spray masking materials used for aerospace coating processes
 
 

Thermal Spray Masking

Mask what matters.
Protect what cannot fail.

Taconic manufactures thermal spray masking tapes, coated fabrics, and masking compounds designed to resist high heat, high abrasion, and demanding aerospace coating environments.

Product options support abrasive blasting, combustion flame spray, electric arc spray, plasma spray, HVOF, and other demanding thermal spray coating processes.

Abrasive Blasting
Flame Spray
Electric Arc Spray
Plasma Spray
HVOF
HVAF
 

Masking Product Families

Tapes, fabrics, and compounds
for complex masking work.

 

Taconic PSA Tapes

Includes all-purpose, premium, double-layered, glass cloth, aluminum foil, heavy duty, and abrasion-resistant masking tape options.

6525-08, 6525-08 RD, 6525-16, 6605-07, 6615-07, 6615-12, 6625 Series, 6725-15

 

Coated Fabrics

White silicone coated fabric options for masking, protection, conformability, and thermal spray support.

7102W, 7322W, 7422W

 

Masking Compounds

TacMold and TacBloc compounds help mask holes, grooves, key slots, complicated profiles, and unique configurations.

TacMold, TacBloc

PTFE coated fiberglass fabrics for LEO satellite and space applications
 
 

LEO Satellite Materials

Engineered fabrics
for low earth orbit.

Taconic PTFE coated fiberglass fabrics are durable, high-performance materials suited for satellite applications and large-scale LEO satellite constellation projects.

Fabrics can be produced in single-ply or multi-ply constructions for enhanced strength, in multiple colors, and tailored to meet specific CTE or thermal conductivity requirements.

Solar Array Structural Back Sheets

Engineered bond surfaces, conductive options, bi-facial coating types, and thicknesses starting as low as 2 mils.

Tension Straps

Precision CNC cut and fabricated with mechanical fixturing or sewn using NASA recommended thread depending on application needs.

Radomes & Thermal Insulation

Raycover radome fabrics and TefShield insulation fabrics help protect surfaces and control heat gain or loss in demanding environments.

 

Wire Harness Insulation & Protection

Protect the harness.
Preserve the performance.

Taconic offers PTFE coated and glass cloth tapes for wire harness insulation and protection barriers in demanding aerospace environments.

PTFE coated fiberglass tapes are low friction, weather and heat resistant, chemically inert, flame retardant, resistant to shrinkage, and can be developed with low outgassing properties.

Aerospace wire harness insulation and protection using PTFE coated tapes
 

Wire Harness Features

Low friction
Weather and wear resistant
Chemically inert
Flame retardant
Resists shrinkage
Low outgassing options
Self-lubricating PTFE bearing, bushing, and gasket materials for aerospace applications
 
 

Bearings, Bushings & Gaskets

 

Self-Lubricating
Bearing Materials

TacBEAR self-lubricating PTFE bearing and bushing material is designed as a durable, low-maintenance, cost-effective alternative to high-performance plastic counterparts.

The smooth PTFE surface supports easy sliding and friction-resistant bearing or bushing performance, while the fabric component improves resistance to cold flow for higher loads.

 

PTFE
Gasket Materials

Taconic PTFE gasket materials are chemical and temperature resistant and can be made with conductive properties or bondable surfaces.

Options include PTFE coated fiberglass and Kevlar fabrics, adhesive coated PTFE fiberglass fabrics, fiberglass reinforced PTFE laminates, silicone coated fiberglass fabrics, PTFE film composites, hybrid composites, and PTFE laminated metal sheets.

Aerospace Material Support

Need a material that can keep up?
Start with Taconic.

Whether your aerospace application requires composite mold release, thermal spray masking, satellite fabrics, wire harness protection, bearing materials, or PTFE gasket solutions, Taconic can help identify the right construction for your process.